Colloid Mill

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Colloid Mill

About Colloid Mill machine

Colloid mill is a machine used in the disintegration of solid particles or droplet size of a liquid present in suspension or emulsion. The machine consists of an inlet (which is subjected to a tremendous shearing action that affects a time dispersion of uniform size) and an outlet.

Colloid mill works on the rotor-stator principle. The equipment breaks down materials by forming dispersion of material in a liquid. Shearing takes place in a narrow gap between a static cone (the stator) and a rapidly rotating cone (the rotor). To reduce wear, the rotor and stator are constructed using toughened steel or corundum.

The rotor of a colloid mill can differ from one machine to another but the operating principle is the same for all. Each manufacturer incorporates specific features that results in changes in operating efficiency.

COLLOID MILL is suitable for Homogenizing, Emulsifying, Dispersing, Mixing, and Comminuting of liquids to highly viscous products. It is based on rotor and stator principle. It.s available in plain as well as water jacketed model which is suitable for heat sensitive product. In your case as required the machine will be of water jacketed type.

Operation

Product is feed to the operating area of a rotor, having the speed of 3000 rpm. By specially designed feed device. The product is processed by high shear, pressure and friction between the stator and rotor, and also subjected to intense vibration which exerts their force on it by means of pressing and releasing action. Due to the slightly deviating tearing of the milling surface of the stator and rotor, the angular gap becomes narrower towards the discharge section. This processed product continuously leaves the mill through the drain pipe, if required, it can be re circulated.


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    • Product is fed to the operating area of rotor, having a speed of 2800 rpm by specially designed feed device.
    • The product is processed by high shear, pressures, friction between the stator rotors; it is also subjected to intensive vibration which exerts their force on it by means of pressing releasing actions.
    • Due to the slightly deviating tapering of the milling surfaces of stator-rotor, the angular gap becomes narrower towards the discharge section.
    • This processed product continuously leaves the mill through the drain pipe and can be recalculated, if required.
    • AVAILABLE CAPACITIES : 1 Hp / 3 Hp / 5 Hp.
MODEL BEW – 250 BEW – 500
Output – Liter / Hour 150 to 1500 150 to 2500
Drive type Option Vertical OR Horizontal Vertical OR Horizontal
Rotor Speed- RPM 2800 2800
Hopper Capacity- Liter 15 15
Seal Type Rubber Silicon Rubber Silicon
Partial Size Reduction- Micron 5 to 10 5 to 10
Electric Motor HP / KW 3 / 2.25 5 / 3.

Technical Specifications

General Details Machine will be made as per the GMP Norms. All contact parts Made of S.S. 316. Non contact parts made of S.S. 304 Machine will be made of strong supporting base.
   
Output 120-10,000 Kgs/ Shift
   
Particle size reduction 8 – 10 microns. Out put of the machine is depending upon the product & required reduction in the out put particle size
   
Hopper Capacity 15 ltrs (3 Hp) & 25 ltrs (5 Hp)
   
Power Supply 415 volts Ac 3 ph 50 Hz
   
Motor 3 Hp & 5 Hp respectively Motor 1440 rpm
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